AGAPITO ASSOCIATES, INC.
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Trona Projects


FMC Wyoming Corporation, Longwall Gateroad Analysis, Green River, Wyoming, USA
   AAI performed a comparative stability evaluation for the East Longwall Panel 8 Gateroads. Four different gateroads were analyzed, including three- and four-entry layouts. Analyses were performed using SALT4 and EXPAREA, both of which can model time-dependent salt behavior. SALT4 was used for two-dimensional analyses of gateroad profile stresses, while EXPAREA was used to analyze vertical pillar stresses. An instrumentation program was implemented to confirm the modeling effort.

FMC Corporation, Alkali Chemicals Division, Absolute Stress Determinations, Green River, Wyoming, USA
  
Agapito Associates, Inc. was retained by FMC Corporation to determine absolute vertical stress levels at two locations previously instrumented with vibrating wire stress meters.  The USBM borehole deformation gage and overcoring method was to be used for the stress determination.  The measurements served two purposes:  (1) to quantify load transfer and (2) to establish a stress baseline in the pillars.  AAI provided all drilling equipment, two technicians, overcoring equipment, and specialized tools and supplies required for operation, calibration, and maintenance of the gages and equipment.

   Two horizontal holes 45 ft deep with six overcore runs each were completed.  The holes were drilled perpendicular from two 9-ft-high by 15-ft-wide entries mined with a bore miner.  The project was completed in 11 days with no accidents or incidents.  Mobilization into and demobilization out of the mine were expedited by the ability to hoist AAI's loaded trailer, saving several manual transfers of the equipment and supplies required to complete the project.

   A report of the details of the project and stress determination results was completed and submitted to FMC.


General Chemical, Alchem Mine, Green River, Wyoming, USA
   The Alchem Mine utilizes continuous miners in a room-and-pillar layout to produce trona from a single seam. AAI evaluated stability of two-seam mining as part of a feasibility study. This work included laboratory testing for rock properties to be used in the mining evaluation, numerical modeling of stress interactions from two-seam mining, and modeling of open stability. AAI was also involved in the review and evaluation of a five-year mining plan.

General Chemical, GCSAP Mine Bed 14 Feasibility Study, Green River, Wyoming, USA
   A detailed analysis of the feasibility of mining Bed 14 was conducted, including a conceptual mine plan and cost estimate. Ore reserves were estimated from drill hole data. General arrangement drawings were prepared for concurrent, multi-seam mechanical mining of Beds 14 and 17. Potential ground control issues and ventilation were analyzed. A capital cost estimate for Bed 14 access and an operating cost estimate for mining were developed.


OCI Wyoming, L.P., Big Island Mine, Green River, Wyoming, USA
   AAI has conducted a variety of mine design projects for the Big Island trona mine since 1976. In addition to numerous rock mechanics investigations, the firm has evaluated two-seam room-and-pillar mining systems, investigated the effect of underground tailings emplacement on pillar stability, designed ground support for underground ore bins and ramps, conducted ventilation surveys, and helped design the ventilation system for mine expansion. The most significant projects involved the design of a yielding pillar mining system to increase the extraction ratio. Design and application of yielding pillars was initially tested in a small instrumented area with a conventional panel. Pillar deformation and stress changes were used to develop a viscoelastic creep formulation used in simulating the long-term yielding of various panel layouts and extraction ratios. Adoption of the yield pillar design led to an increase in both total recovery and productivity.

   As part of a multi-phase project to optimize the Big Island Mine, an underground pressure and velocity survey was conducted. Aneroid barometers were used to measure pressure drops throughout the mine and to construct pressure gradients. Velocities were concurrently measured. A network model was developed using the computer codes MTU and MFIRE, and calibrated to the field measurements. The model has been used to assess ventilation alternatives for expansion of mining options.

 

Project Summaries - Mineral

 

Project Summaries - Capability

Abstracts

 
 

Solvay Minerals, Inc., Longwall Rock Mechanics Study, Green River, Wyoming, USA
   AAI prepared a longwall feasibility study for Solvay that included a gateroad design evaluation, barrier pillar review, face width evaluation, support recommendation, subsidence evaluation, strata gas review, and instrumentation plan.

Solvay Minerals, Inc., Rock Mechanics, Green River, Wyoming, USA
   In 1995, AAI was commissioned by Solvay to investigate the collapse of twelve panels in the southwest portion of the Solvay Mine. During this study, AAI was involved with a review of existing geotechnical data, laboratory testing for mechanical properties, overcore and undercore stress measurements, core drilling, compilation of the data, and interpretation with respect to current and future mine design. Numerical modeling was conducted to assist in interpretation of measured stresses and to assist in understanding load transfer mechanisms. A back-analysis was conducted of the subsidence over the southwest portion of the mine using a proprietary subsidence prediction code (BASIN) developed by AAI. Good agreement was obtained between the measured and calculated subsidence.

Solvay Minerals, Inc., Stress Determinations and Testing, Green River, Wyoming, USA
   AAI completed field services work for Solvay. The project included overcore stress determinations at three sites within the mine. The sites were selected to provide information regarding in situ stress conditions in advance of planned mining and in a main entry system influenced by the extraction of adjacent mining panels.

   In addition, samples of the trona, roof, and floor horizons were collected and prepared for laboratory testing. Uniaxial and triaxial compression tests were conducted to determine material properties, including unconfined compressive strength, elastic modulus, Poisson's ratio, density, and internal angle of friction.

   The information developed was subsequently used for numerical modeling analyses and stability evaluation.


Tg soda ash, inc., Longwall Rock Mechanics Study, Granger, Wyoming, USA
   Tg is investigating the feasibility of longwall mining in trona. A longwall geotechnical evaluation was performed for Bed 20 that included gateroad design evaluation, barrier pillar review, face width evaluation, support recommendations, preliminary subsidence evaluation, strata gas review, hydrologic effects, and instrumentation plan.

Tg soda ash, inc., Stability Evaluation of Shortwall Mining, Granger, Wyoming, USA
   A geotechnical program was developed for the design and stability monitoring of shortwall mining applying microcomputer analyses of mining layouts on a routine basis. Specific layouts analyzed consisted of a shortwall mining system with advancing tailgate and a three-entry gate system using 17-ft-wide pillars at a 1400-ft depth. A geotechnical evaluation of the minability of Bed 20 was also made.


Wold Trona Company, Inc., Benetron Project, Casper, Wyoming, USA
   AAI developed the bid document package for the design and construction of production and service shafts for this proposed trona mine project in southwest Wyoming. The 4.5 MTY underground mine will be at an approximate 1500-ft depth. The bid package includes sinking, headframes, hoisting, shaft fittings, loading pockets, and underground mine development. Services include pre-engineering, ventilation, equipment, mine development logistics, etc., bid specifications, bidders list development, engineer's estimate for capital and construction costs, interface with potential bidders, and development of geologic/geotechnical database. Other roles include the evaluation of resource minability and improvements to productivity using available technology.

   AAI conducted a geologic and rock mechanics characterization program that included detailed structural logging, generation of a core photographic record, and core testing to determine mechanical properties. Detailed logs and characterization of the formations in the vicinity of proposed access shafts were generated. These data were integrated with the client's lithologic logs in a comprehensive Geotechnical Design Summary Report (GDSR). The GDSR provided a basis for contractor preparation of shaft sinking and bid estimates for development of shaft access to a proposed underground trona mine.

 

 

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